Palletizer PAL 2400 HR

Fully automatic high capacity palletizer
Fully automatic palletizer for the high capacity range. Machine is specialy designed to palletize bags, packages, cases or trays. Palletizing is carried out on the principle of layers with help of folding plate system.

Machine is PLC controlled what ensures high flexibility (possibility to store different configurations), reliability and easy operation, servicing and maintenance.


Operation

Products come over conveyor onto the palletizing table, when first line of products is full, entry is blocked, complete line is moved for the width of the products and the next line is palletized.

When the sufficient number of product lines on the table is reached, the pusher pushes them onto intermediate plate and further onto the palletizing double plate. In the meantime next layer is being prepared on the intermediate plate. In the beginning the pallet is launched out of the empty pallet storage and stops on the palletizing station where is lifted to the palletizing level. Palletizing double plate positions layer of products over the pallet wher it opens from the middle puting layer of products on the pallet. After this pallet is lowerd for an layer height for the palletization of the next layer.

The full pallet is conveyed towards the exit.

Technical data

  • pallet dimensions 800 x 1200 mm, 1000 x 1200 mm, 800 x 1000 mm (other dimensions as option)
  • max. load on the pallet 2000 kg (higher load as option)
  • cable entry to electric cabinet from the bottom
  • control voltage 24 V DC
  • control PLC SIEMENS S7 300
  • air supply pipe at the bottom
  • compressed air connection 12/10 mm, 6 bar, 600 Nl (Air compressor not included)
  • gear units and motors LENZE
  • pneumatics FESTO
  • colour RAL to be specified

Description

  • Basic machine with motorized entry line and pusher for formed lines.
  • Whole layer is positioned on the pallet with palletizing double plate.
  • Programmed product turning in front of palletizing station
  • Completely installed and wired electric cabinet RITTAL with PLC and control board.
  • Touch screen display for error description and diagnostic.

Maintenance of the line:

Special maintenance is not required. According to enclosed documentation preventive check out has to be performed once a year and on this occasion eventual defects that occured in the period from last check out have to be found out. Regular monthly maintenance comprises only visual examination of the machine and lubrication of guidances and chains and, of course, maintaining machine in clean condition.

Connection

  • Electric power supply 400 V, 3-Ph,50 Hz, N, PE
  • Compressed air 6 bar